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6 FAQs About Die Cutting

by Luke Lawson

If you want more durable materials that seal together better, you must consider die cutting services. Die cutting has a variety of benefits over other methods. However, if you are not familiar with die cutting, check out these six frequently asked questions.

Why Choose Die Cutting?

Die cutting creates high-quality products. This is because the sharp blades of the die create cuts that are uniform, which makes assembly easier and results in a more durable product. In particular, die cutting allows you to create better seals when connecting the pieces. For example, using die cutting to create an IV bag means the bag has stronger seals around the edge that won't fail at a crucial time, such as giving life-saving medications. However, without die cutting, the IV bag pieces may not be the same side, resulting in a weaker seal that may fail, causing leaks or contamination

What Markets Benefit From Die Cutting?

Tons of markets benefit from die cutting, but some of the most common include medical, safety, energy, and electrical. When it comes to safety, it's common to have optical protection created with die cutting because it's important that eye protection is high-quality. Orthopedic devices are also commonly die cut because they must be perfectly cut and crafted to alleviate pain and not cause additional problems. Other products include bracing, insulators, wire guides, laminates, and many others.

Is Die Cutting Exact?

Yes, die cutting is extremely exact. With your specifications in mind, a cutting tool is made to make the pieces. Because the cuts are so sharp and precise, this means you get more exact cuts than with other types of cutting. It's particularly good if you need intricate cuts. With other types of cutting, these intricate areas may be cut sloppily, which affect the quality of the product.

What Types of Materials Can Be Cut?

Many different types of materials can be cut with a die cutter. Plastics are a popular choice for die cutting, and several types of plastics can be cut, such as polyethylene terephthalate, polyethylene, polycarbonate, polypropylene, acetate, and others. Different types of papers, like nomex and vulcanized fiber can also be cut. Pressure sensitive adhesives are another popular option, and lastly, some fabrics, including felt and non-woven fabrics can be successfully cut with die cutting.

What Types of Die Cutting Are Available?

The two more common types of die cutting are rotary die cutting and flat-bed die cutting. Rotary die cutting is a better option if you have a high volume or have tight tolerance applications. Other things a rotary die cutter can do include lamination, island placement, embossing, and slitting. Flat-bed die cutting is typically used for lower production volumes. It is also a popular option for thick materials that may not cut successfully in a rotary die cutter.

What About Laser Cutting?

Laser die cutting is another option. With laser die cutting, a beam of light is used to cut the material. It's more cost effective than steel rule dies, but it's better for small volumes. It's great for plastic (except vinyl), wood, and adhesives. It is great at etching, especially on glass, but it is not a great option for metal. The machine doesn't actually touch the material to cut it, so a vacuum table is used to hold thin materials, such as paper, so the cutting is exact.

Die cutting is a great option for your business because it allows you to create products that are of high quality. If you are interested in using die cutting services for your products, contact a provider in your area and request a quote today. You can go to sites like the one linked to in this sentence to find a die cutting service.